Seamless Relocation of Automotive Parts Manufacturing Plant from Aurangabad to Baroda

Client: Leading US-based Automotive Parts Manufacturing Company
Location: Aurangabad to Baroda, India
Scope: Complete relocation of manufacturing plant

Background

A leading US-based automotive parts manufacturing company sought to relocate its manufacturing plant from Aurangabad to Baroda, India. The plant housed a wide array of heavy machinery, electrical panels, exhaust chimneys, IT hardware, and forklifts, all of which required careful handling and transportation. Given the complexity and scale of the move, the company needed a logistics partner with proven experience in managing large-scale industrial relocations. Based on our extensive expertise in similar projects, we were entrusted with the task of executing this challenging relocation.

Key Challenges

1. Heavy Machinery Movement: The relocation involved the transport of massive and delicate machinery, including electrical panels, extruders, and exhaust chimneys. The challenge was to ensure that these components were dismantled, packed, and transported without any damage.
2. Customized Packing Requirements: Critical electrical panels and other sensitive equipment required specialized packing methods to safeguard them during transit. Custom solutions were necessary to address the unique dimensions and fragility of each item.
3. Manpower and Safety: The project was labor-intensive, involving the dismantling, packing, and transportation of heavy equipment. Ensuring the safety of the approximately 350 workers involved was paramount, especially given the risks associated with handling large machinery.

ACMP’s Solution

To meet these challenges, our team designed a comprehensive plan that addressed each aspect of the relocation. Our approach combined meticulous planning, specialized equipment, and experienced personnel to ensure a smooth and safe move.

1. Deployment of Specialized Equipment: We deployed a total of 33 vehicles, ranging from trailers to trucks, to handle the transportation of the plant’s machinery and equipment. To manage the heaviest and most cumbersome items, a 250 m.t. boom crane was utilized. This crane was essential for lifting and moving oversized machinery and equipment, ensuring safe and efficient loading and unloading.
2. Customized Packing Solutions: Understanding the critical nature of the electrical panels and extruders, we developed customized packing methods tailored to each piece of equipment. This included the use of specialized materials and techniques to secure the items and prevent any damage during the move.
3. Skilled Manpower Deployment: Approximately 350 skilled workers were deployed to handle the dismantling, fabrication, wooden palletization, and transportation of heavy machinery. Each worker was trained in safety protocols, ensuring that the entire operation was carried out without any accidents or injuries.
4. Meticulous Project Management: The relocation was managed with precise coordination between all teams involved. Our project managers ensured that every aspect of the move was monitored, with contingencies in place to address any unforeseen issues.

Outcome

The relocation was executed successfully, with all machinery, equipment, and components arriving at the new location in Baroda without any damage or loss. The entire operation was completed to the client’s satisfaction, with no manpower casualties despite the labor-intensive nature of the project.

This case study highlights our expertise in managing complex industrial relocations, demonstrating our ability to handle heavy machinery, specialized packing requirements, and large-scale logistics with precision and care. The successful completion of this project underscores our commitment to delivering high-quality services while ensuring the safety of all personnel involved.